Once
More Unto the Breach …
Over
the past few eZines, we've had some discussion about shooting boards
and about the terminology that refers to a "horn" on a mortise
and tenon. To clear things up, we asked master woodworker Ian Kirby,
a frequent writer for Woodworker's Journal magazine, to take on these
explanations. - Editor
Shooting
Board:
"Shooting
is a common term in hand tool solid wood woodworking. To 'shoot an
edge' is to plane it straight and square to the face. To 'shoot a
drawer' is to plane it to fit its opening because it's made oversize
to begin with. These expressions lead to a 'shooting plane' – a
loose term for a long plane which will plane a long straight edge. A
shooting board is necessary to shoot the end of a fairly small piece
of wood. These days, a good chop saw blade will do most of the work
of a shooting board: cut to length and leave a clear cut end. The
plane doesn't cut the shooting board because the mouth of the plane
is 'blocked' at both edges so the blade is narrower than the sole of
the plane and the guide it runs on is planed to a slight angle, 3 to
5 degrees. The plane you use should be an 05-1/2 or bigger (an 06 or
an 07). You need the heft of the tool to cut the end grain clean and
clear. The blade has to be sharp. The amount it projects and at what
angle is up to you. The cut result on the workpiece will tell you how
to make any adjustment.
"In
any event, you can only take thin slices. How much and at what angle
you project the blade, how and where you press on the plane as you
use it, are variables which add up to the fact that using the
shooting board is the only way to learn how to use it." - Ian Kirby
Mortise
& Tenon Nomenclature
"Each
type of M&T has a name. There is no 'regular' M&T. All of
them take their name from the configuration of the tenon. A 'stopped
M&T' stops somewhere in the mortise piece. Sometimes referred to
by the unknowing as a 'blind M&T'– a silly expression. Don't
use it. A 'through M&T,' as you would imagine, has the end of the
tenon visible – the mortise goes right through the workpiece. This
allows for the insertion of wedges, a 'through wedged M&T.'That
said, there is a joint called a 'fox tail M&T.' It's a stopped
tenon with wedges...another time.
"'Twin
M&T' is two tenons side by side: this doubles the glue area. A
'double M&T' is one tenon above the other with a wide gap between
on a wide rail, as in the kicker (bottom) railof a door. A single
very wide tenon causes the cheeks of the mortise to belly out when
it's glued.
"A
horn is an extra length of wood, an inch to inch and a half long left
beyond the eventual edge of the rail.
"Let's
say you are making a table. Four legs and four rails. M&T into
the legs at the top. A horn is an extra inch to inch and a half left
at the top of the leg. It does two things. It allows you to chop the
mortise to within 3/8 or so of the eventual top of the leg without
breaking out what would be short grain as you lever and pound the
mortise chisel. It also serves to prevent splitting the same short
grain at glue-up time when the viscosity of the glue makes an already
tight joint even tighter. After the glue is cured, the horn is cut
off." - Ian Kirby
April
Fool's Follies
On
a lighter note, our annual April Fool's edition of the eZine brought
out some lighthearted responses...and some confusion. We begin with
the response to Rob's purported retirement and the sweepstakes
related to it. - Editor
"Hello,
Rob. I've followed your eZine articles and enjoy them so much I feel
really bad that you're leaving. To show my appreciation, I'm sending
you a check for the retirement money you need. Just my way of saying
'thanks for everything.' Now you go wait by the mailbox, and it'll be
right there." - Gene Perham
This
one seems to think our magazine printers are a different kind...
"I
thought I would send in more than the $287,642.00 you needed. Just
open the pdf, print it and put it in your IRA. Just email the
T-shirts and portraits. I can use the portraits to design a dart
board." - Lynn Zupan
"You
are always thinking. I was looking for an address to send my $10.00.
Did I miss it? I can always use T-shirts; and the photos would be
great to keep the mice and other vermin out of my shop." - Ken
Erlenbusch
"I
feel your message is in very poor taste and quite offensive. Since
you became the editor of Woodworker's Journal you have been in most
all the photographs as if no one else deserves credit.I won't enter
the sweepstakes but look forward to your retirement." - Bruce
We're
guessing that last reader is not a fan of other content from the
April Fool's eZine, either. And neither were some others.- Editor
"Your
free plans for HOT DOG SAW and BLING do not make sense. No
plans and what good are either?" - Elizabeth Abbott
"Well!
I was disappointed at Ezine 245.5 I opened two sections and pure
garbage. I am being nice here. Really, 5m hot dog fingers, cremated
wood, chippin it in. Really a waste of my time." - Ralph Tafoya
Upon
being reminded of the date, Ralph added an addendum to his response.
- Editor
"I
forgot it; you got me! Joke's on me. OK, you're forgiven LOL." -
Ralph Tafoya
A
few others almost got the "gotcha." - Editor
"Ah,
yes....it must be that time of year. You really got me this time as I
was having great difficulty in trying to understand the gist of an
article when it suddenly dawned..." - Pete
Passof
"After
I realized the date, I decided that you are possessed of an evil and
twisted sense of humor! Keep it up!" - Dick Hanna
Then
there was some "constructive" commentary on the contents. -
Editor
"I'm
not sure that the plans for the 'hot dog' saw really got to the meat
of the subject." - Linda and Tom Allen
"That
clear finish formula is rich. It surely seems to fit the
specifications and will seem to disapear as soon as the finish is
dried. That 1,000-grit paper will keep the worker busy for a while
smoothing out the raised grain. Thanks for many interesting articles.
Check your mail for my $19.95 contribution to your retirement fund."
- Robert Barth
"Just
a few thoughts regarding 'information' provided in the recent issue
of the eZine. Regarding
the turkey table problem, if you coat the edges of the table with
turpentine instead of gravy, it will reduce the teeth marks. Don't
ask me how I know this.
"Everyone
knows you can't create hollow cores on a lathe: only convex ones.
I've been doing this with my three remaining fingers for the last
several years, and believe me, I know all about convex coring.
"The
front wheel in the Ice Chipper picture is turning the wrong way. In
order to provide proper stopping ability, the front wheel needs to
have the teeth rotating anti-clockwise. If you turn clockwise, only
the back wheels will bite. Personally, I use the Ice Chopper model,
which has much more aggressive anti-vibration squiggles. Now, I can
text while ripping black diamonds." - Gee Nious, Nutjob, Antarctica
And
some general reaction. - Editor
"Funny,
funny, funny! Loved it!" - Loren Lemmerman
"You
guys are hilarious! I really want a hotdog saw, though. It'll be
great for the Cub Scout campouts!" - Mary Louise Mayo
"Just
as good as your regular issues. Keep it up. Nothing wrong with April
Fool!" - George LaMotte
You
can be assured, George, that we will keep at it. Same date, next
year... - Editor